The best way to control FOD, keep ramp, and operation areas clean. Compressed gases are explosive in nature in that, should a gas-pressurized container fail, it will disintegrate violently. Most naval aircraft nickel-cadmium storage batteries employ rectangular vented-type cells. Aircraft may be stored or maintained at an airport. This is why stressing the regular and consistent use of personal protective equipment — PPE — is number one on this list. We recommend creating a checklist for all tools needed for a task so that they can be accounted for when they are put away, or at least the mechanics can consult the list to ensure they don’t leave anything where it shouldn’t be. We’re dedicated to supporting your safety. Here’s how the pros minimize the chance for injury: Aircraft have many sharp edges and moving parts as well as hazardous fuels and other toxic liquids. It always helps to ask your crew if there are any improvements they think will help make their job safer. Ground the airplane to … General precautions to reduce the risk of a fall. When operating ground support equipment around the aircraft, ensure that there is sufficient space or clearance between GSE and aircraft, and secure it, so that it can’t roll into the aircraft. The use of proper safety equipment can provide a psychological assurance of workers. And since some aircraft maintenance routines require mechanics to work non-traditional hours, the risks for employees not being physically and mentally prepared to perform safe work is much higher. The best MRO managers find solutions that allow for efficient work and healthy, happy maintenance technicians. ThusThus somethingsomething must have interfered withmust have interfered with thatthat ““personperson’’ss”” performance and/orperformance and/or judgment in order for the error to occurjudgment in order for the error to occur. Aircraft equipment that’s specifically designed for the task at hand is a great way to reduce slips, falls and other workplace injuries. When it comes to propeller maintenance, never were the words "better safe than sorry" truer. And with a combination of adjustable and stationary work stands, your employees can safely reach their work area and more effectively perform their job, which means fewer injuries and a better-maintained fleet. Safety Precautions. Service manuals are essential references with detailed information about how to complete each task and any specific tools required. Aircraft maintenance is one of the primary causes or contributing factors in aircraft accidents. Turbine engine intakes and exhaust can also be very hazardous areas, propeller too in the case of a turboprop engine. Some of the potential hazards from shift work include: It’s important to communicate with your employees to identify any problems they have. A misplaced tool can be dangerous if it finds its way into the wrong part of an aircraft. However, here we have mentioned some Aircraft Maintenance Safety Precautions to include both in your training and in your overall safety plan: Review Risk Management Practices When on the job, employees should do their best to keep their minds clear of distractions that will take attention away from their work. A brief consideration of some of the general safety precautions is given here. For this reason, try to only give employees a maximum of two night shifts in a row, with a few days of recovery time afterward. There are many types of hearing protection available, Earmuffs is one of those. Because of the potentially dangerous work environment of aircraft maintenance, mechanics are at more of a risk than in other career fields. Aircraft handling safety precautions: aircraft engine running safety zones; radio transmission electro-static hazards and safety zones; earthing; bonding; ground use fire extinguishers (carbon dioxide, dry powder, foam) Aircraft first line maintenance safety precautions: general maintenance eg highway staging and working This website uses cookies to ensure you get the best experience on our website. Fabrication and repair work requires tools such as welding torches, drills, rivets, or grinders. Keeping the cleanliness of shop, hangar and ramp is essential and first step to ensure safety and efficient maintenance. Also, instruction in the remedial action to be taken in the event of a fire or another accident with one or more of these hazards including knowledge on extinguishing The decibel (dB) is a unit used to measure the intensity of a sound. 2 General Terms of Reference 2.1 This Manual seeks to spell out:- a) the fire safety precautions that need to be provided at key buildings of the airports; The more time employees spend working at night or irregular hours, the more chance they will have for decreased concentration and accidents. By applying these techniques, you can minimize the risks caused by employee fatigue and complacency: Make sure your employees don’t work for too long for on any one shift. Do not smoke around aircraft maintenance areas where chemicals and fuels are flammable. Electricity can be a cause of the fire. Save my name, email, and website in this browser for the next time I comment. Safe access to a work area is essential for any maintenance job, and aircraft maintenance stands are the only solution for aviation work. Ensure fueling/defueling equipment is grounded to an approved static ground. Material safety is the most important regard to shop safety. Foreign object damage (FOD) is any damage to aircraft, personnel, or equipment due to any loose objects. Compromised metal is very dangerous. – All openings on the top of the aircraft. Some of these sources of noise are other aircraft operations at the airport, APU running, and ground handling equipment. Safety and Maintenance Precautions A. OSHA reports a 37 percent increase in the chance for injury when an employee works more than 12 hours. We are an FAA Certified Air Carrier meeting the highest requirements in regards to continual pilot training and continuous maintenance standards. Always use a tail or nose stand, when applicable, for additional stability. Detailed planning is vital for thorough maintenance, as well as employee safety. Tall, heavy aircraft make it hard to see people on the ground when maneuvering in the hangar or maintenance area. Regulatory Article (RA) 3106: air traffic management (ATM) approved organization scheme (AAOS) maintenance practices; Regulatory Article (RA) 4654: connecting electro-explosive devices; Collection Safe aircraft maintenance means not cutting corners. We aim to provide the best aircraft maintenance practices, technology, and aviation safety tips. Always follow instructions while working with compressed air or nitrogen bottle. It all comes down to your employees. The noise on the ramp comes from various sources. I’m not an expert in this, and that is why I never knew that the noise on the ramp usually comes from various sources. Good work practices ensure aircraft and worker safety. (3) Make sure that the wheel chocks are in position. While there are times when even the best preparation can’t prevent a mistake, making sure your mechanics are healthy, follow safety procedures and don’t cut corners will significantly reduce the chances of them getting into an accident. They are also 18 percent higher during evening shifts. Copyright © 2021 AviationHunt, All Rights Reserved. However, with the right equipment and safety precautions, your mechanics can significantly lower the chances for injury. (2) Put the warning notice in the cockpit to tell persons not to operate the landing gear. As an aircraft maintenance manager, you have multiple responsibilities at any given time. When dealing with electricity, two factors that affect safety are fear and overconfidence. Diamond-shaped labels (risk diamond) are a simple and quick way to determine the risk of hazardous material within the associated container. 7.1 Safety Precautions-Aircraft and Workshop Aspects of safe working practices including precautions to take when working with electricity, gases especially oxygen, oils and chemicals. BATTERY SAFETY PRECAUTIONS The principal hazard in working with lead-acid batteries is acid burns when you are refilling or handling them. Ensure safety around compressed gases. They may not always feel comfortable voicing their concerns without being asked, so it’s always good to check in and make sure they feel healthy, well-equipped and well protected. One way to prevent electrical fires is to keep the area around electrical work or electrical equipment clean, uncluttered, and free of all unnecessary flammable substances. It is clear that proper training of Aircraft Maintenance Technicians (AMTs) will avoid failures, reduce maintenance related accidents, improve safety and reliability in aviation and provide recovery of the increasing demand to qualified AMTs for sustainability of the market growth. Sealed cells have limited applications and come in both the rectangular and cylindrical types. Never direct a jet of high-pressure gas at the skin, it can cause serious injury. 7.1 Safety Precautions – Aircraft and Workshop Aspects of safe working practices including precautions to take when working with electricity, gases especially oxygen, oils and chemicals. If you are working in a shop, ensure the hazard marking label on hazardous material. By regularly holding safety meetings and bringing up safety issues whenever you communicate important information to your personnel, you’ll go a long way toward being proactive instead of reactive. In this post, I will only give general Aircraft Maintenance Safety precautions, for more specific procedures you are advised to refer to the manufacturer’s maintenance manual, your company regulations, and regulatory regulations. Some mechanics won’t use respiratory protection because there’s no apparent threat, but long-term exposure can lead to serious health issues. Always raise and lower Tronair jacks simultaneously so the aircraft remains level and secure. While this one is obvious, too often the fire extinguisher is out of reach or nonexistent. This plan should be shared with you and your coworkers. And make sure all members of your team — from the most senior to the most junior — are fully trained in the use of emergency equipment, as this is crucial for being prepared for a worst-case scenario. They provide mechanics with secure access to even the most awkward areas. Detailed planning is vital for thorough maintenance, as well as employee safety. There have been many times when petrol-powered aircraft have been filled with These issues include constipation, heartburn, gas, irregular bowel movements and appetite disturbances. Working on aircraft means working high above the ground, moving heavy objects, using powerful machinery and being near hazardous chemicals — not to mention the long-term risk of exposure to vibration and noise. The current state of affairs regarding the use of Personal Protection Equipment and the maintenance of safety at height precautions in the aircraft maintenance environment is such that the majority of operators are using fall arrest systems, including wing … Straightening your own airplane propeller blade is illegal for a good reason. When your technicians complete a work day or a task, it’s a good idea to return all tools to their proper storage areas. Stress: Personal and work life can be stressful and have people thinking about things other than the task at hand. Our team at AviationHunt is a group of aviation experts and enthusiasts. Remind your crew that it’s a good idea to double check even simple maintenance tasks to make sure not to forget anything. Thank you for all. The highest standards of orderly work arrangements and cleanliness should be observed during the maintenance of aircraft. Remember — in an emergency, every second counts. So why do accidents still happen even with excellent maintenance routine planning and proper equipment? One of the biggest differences between aircraft and other powered vehicles is the presence of propellers. How to Keep Aircraft Maintenance Technicians Safe, Gulfstream G650 Aircraft Maintenance Stands, International Aircraft Maintenance Stands, avoid accidents and ensure quality aircraft maintenance, when an employee works more than 12 hours. Communication is key to ensuring everyone’s safety. Make sure the hand wheel safety nut (s) is seated fully after raising it. This site is protected by reCAPTCHA and the Google, General Aircraft Maintenance Safety Precautions. Be aware of aircraft fluids like ATF (Air Turbine Fuel), Engine oil, and hydraulic oil, that can be detrimental to the skin. are not the cause of accidents. Safety Precaution- Aircraft Maitenance Practice-1 21. The use of rubber gloves, safety glasses, rubber or grounded safety mats, and other safety equipment contributes to the overall safety of the technician working on or with electrical equipment. Now, let’s get into potential risks for your maintenance team and how to avoid them. LEVEL A B1 B2 7.1 Safety Precautions-Aircraft and Workshop 3 3 3 As p e c ts of aw rk in ges lud ak h y, ses Please note that the information on this site is for study and training purposes only. These images should serve as sufficient warning, but be sure to back them up with regular reminders for your employees to remove all jewelry before getting started on any maintenance work. The exhaust of jet engines can propel loose objects at great distances with enough force to damage anything that is hit. Only by fine-tuning your maintenance, repair and overhaul (MRO) routine can you protect your technicians and your aircraft to the fullest. No part of this site may be reproduced without our written permission. Quality and Safety Management System (QMS & SMS), Maintenance Tips To Improve Aircraft Tyre Performance. Never leave tools or other items around the intake of a turbine engine. For this reason, safety goggles, hearing protection, sturdy clothing and even breathing apparatuses must be used by technicians whenever appropriate. The longer an employee goes without a break the more likely they are to make mistakes — especially with detail-oriented and sensitive work like aircraft maintenance. For health and safety at the workplace, you should follow the rules and guidelines specified by your company, equipment manufacturer and the National Safety Authority. Safety is everyone’s business. It’s important to realize these limitations of your maintenance team and adjust accordingly. (1) Ground the fueling/defueling equipment (vehicle or fuel hydrant equipment) to the airplane with designated grounding cable(s). These simple measures should help to reduce the risk of a fall. All connections should be tight, and bottles, charging equipment, and gauges should be labeled and within the test date. Throughout this article, we’ll examine some of the risks in the aviation maintenance workplace and some simple ways to combat complacency and promote good safety practices among your personnel. However, maintenance personnel must watch for their own safety and also of other colleagues working around them. It’s important to let your employees know that it’s better to inform you about the need for a tool rather than try to get the job done without it, as improvising can lead to a compromised aircraft. Allow employees to take days off as necessary and use vacation days to recharge. A fully-functioning and focused maintenance team ensures aircraft get serviced the right way. Always avoid walking within the arc of an aircraft propeller, even if you believe the power to be disconnected and the magneto switches off. Gastrointestinal disorders are the most common health complaint of shift workers such as aircraft maintenance personnel. Precautions like eye protection are necessary when doing a job such as servicing an air/oil strut, safety wiring an oil filter or working on the fuel system. For the best safety features in your ground support equipment, contact us today. Effectivity: ALL and Airline and Into-Plane Companies Manuals. Good work practices ensure aircraft and worker safety. Employers of aircraft maintenance workers should develop a COVID-19 health and safety plan to protect employees. Have you … Here at JETechnonology Solutions, we make professional aircraft maintenance stands that have been keeping mechanics in many different industries safe for years. Hearing protection is also essential when working with rivet guns, pneumatic drills, or other loud tools. Get Your Product Questions Answered Today. 3. But everyone should take proper precaution, especially when working on landing gear sections and brake replacement. The importance of a FOD control program should not be ignored when a technician considers the cost of engines, components, or human life. Also, instruction in the remedial action to be taken in the event of a fire or another accident with one or more of these hazards including knowledge on extinguishing agents. Always stay away in view of the pilot. If anyone are conducting their actions in an unsafe manner, communicate with them, reminding them of their safety. The seriousness of this issue is backed up by statistics from the Bureau of Labor Statistics, which reports that 17 percent of occupational fatalities in 2017 were the result of falls in the workplace. By following risk management practices, technicians can avoid simple mistakes that can lead to severe accidents. We earn our business with top-of-the-line products and excellent customer service. Not only does fatigue start to set in, but complacency and lack of concentration are also inevitable for anyone after working for too long, which can lead to mistakes and counter-productive work. Good training and work practices ensure aircraft and worker safety. aircraft maintenance; getting in or out of aircraft; working on or from service equipment such as belt loaders, catering high loaders etc. From design to implementation, our team will walk you through the process and help you reach the best solution for your MRO routine. Set daily limits for your employees and try to make sure nobody continues to work if they’re not able to fully concentrate. Noise label is universally measured in dB (decibel). Safety precautions prior to commencing fueling To safely deal with electrical equipment, avionics technician must have a working knowledge of the principles of electricity and a healthy respect for its capability to do both work and damage, because small mistakes or negligence can cause serious injury. From daily maintenance to overhauls, it’s crucial for keeping a fleet in peak condition — and keeping your maintenance technicians safe and healthy ultimately leads to more thorough work. You can’t replace your sight, hearing or well-being if it’s taken from you due to unprotected contact with heated surfaces, flying metal shards or dangerous chemicals. How to better a work environment in Aviation. Also, instruction in the remedial action to be taken in the event of a fire or another accident with one or more of these hazards. Safety is everyone’s business. Service Levels and Safety v1.00 17-FEB-2020 4 of 8 Safety This procedure is only valid in conjunction with AIRCRAFT MAINTENANCE MANUAL; FUEL SYSTEM - SERVICING; ATA 12-11 or ATA 28-25 depending on aircraft model. Properly maintain your tools and follow safety procedures. Module 7A. Aircraft maintenance work includes inspection and repair of aircraft and its components. A ramp is a place of dangerous activity. Think also about the chemicals that are commonly used in the repair and service of aircraft. Our Pilatus PC12 and PC24 aircraft are some of the safest planes in the world. Let the experts straighten your blade and determine if the propeller is safe to put back on your aircraft. Also, keep in mind that for maintenance items that aren’t included in your service manuals, it’s a good idea to find references for your mechanics so that they are all using the same standardized, approved procedure. Medical Problems: Health problems like gastrointestinal and cardiovascular issues can arise from interruptions caused by irregular work hours. Tools control program helps to prevent FOD. One risk for any worker who’s involved in a potentially dangerous industry like aircraft maintenance is the effect of ‘shift work.’ When workers have set shifts, it means they might have to work despite not being fully physically or psychologically fit. Of course, one of the greatest threats to this endeavor is the constant risk of complacency. And everything from wearing the right protective equipment to using the right aircraft equipment is ultimately the result of a technician making a responsible decision at an appropriate time. Compared to daytime shifts, OSHA reports that injury and accident rates are 30 percent higher during night shifts. Can you tell me about helicopter maintenance hazards and their risks and how to mitigate them? Additionally, frequent employee safety training is the best way to educate your crew and keep them vigilant. Besides equipping your maintenance technicians with the proper tools, giving them the right ground support equipment is just as crucial to safety and efficiency. We offer a wide selection of pre-fab and custom units that are unmatched for quality and functionality. Your team appreciates having their opinion valued, and fostering a work atmosphere based on safety helps reduce complacency. Specific maintenance tasks can require unique tools. Maintenance / Safety 3 mins read Refueling with passengers on board, embarking and disembarking on an aircraft is a relatively safe operation, however, the possibility of an accident is always there. In contrast, the human body has no protection against extreme heat, sharp metal objects and caustic or noxious fuels and fumes. What’s more, we offer built-in fall protection and provide integrated power supplies for tools. 7.1 Safety Precautions-Aircraft and Workshop Aspects of safe working practices including precautions to take when workingwith electricity, gases especially oxygen, oils and chemicals. Always use earmuff according to noise labels. One tool that has no substitute is a fire extinguisher — one should always be easily accessible for your technicians. That’s why clearly-displayed signs that remind technicians to adhere to basics — like wearing a safety harness when working on top of wings and fuselages — is both a cost-effective and consistent method of pushing safety to the forefront of your team’s mind. Airport  An airport is a location where aircraft such as fixed-wing aircraft, helicopters, and blimps take off and land. Never charge to pressures greater than the maximum specified. Here are some aircraft maintenance safety topics to include both in your training and in your overall safety plan: When on the job, employees should do their best to keep their mind clear of distractions and anything that will take attention away from their work — even the most experienced mechanics get distracted sometimes. Just because you haven’t had an accident occur in your hangar lately doesn’t mean your team is immune from one tomorrow. Proper aircraft maintenance is essential for any aviation business. During charging the gas pressure should be charged or released slowly. How does Cabin Pressurization work on an Airplane? And while your mechanics can probably improvise and get the job done anyway, specialized tools exist for a reason — they help get the job done correctly. Always lower the hand wheel safety nut (s) after the jack is under the load. Maintenance Practices Note: This module does not apply to category B3. Try to schedule adequate breaks for all employees and give them enough time to recharge and refocus before returning back to work. There’s nothing more important than the well-being of your employees. But there’s no greater ongoing duty than fostering a workplace culture that focuses on keeping your aircraft maintenance technicians safe. To ensure proper personnel safety you should always follow the Material Safety Data Sheet (MSDS). Any reminder of safety protocol is a good idea. Safety Precautions (1) Put the safety barriers in position. When working on an aircraft or aircraft component you should always refer to the relevant aircraft maintenance manual or component manufacturer’s manual. Fall prevention technology keeps your technicians safe. Aircraft Mechanics who perform maintenance in line on the ramp must constantly be aware of what is going on around them. Where possible, avoid work at height. It almost always comes down to employee complacency and not following procedures. Always keep blanks on connections when not in use. The first, obvious precaution, is the identification of the type of fuel in the fuel tanker (or bowser), ensuring it is of the type and grade required for the aircraft. Or, get in touch directly and contact a JSI engineer. On July 10, 1975, the Federal Aviation Administration (FAA) published a Federal Register Notice asserting FAA's complete and exclusive responsibility for the regulation of the safety of civil aircraft in operation, and asserting that FAA prescribes and enforces standards and regulations affecting occupational safety or health with respect to U.S. registered civil aircraft in operation. Combined with all sources together, the noise on the ramp can cause hearing loss. Age: Older employees may have a more difficult time adjusting to irregular work hours or a changing schedule. AirSmart pilots have logged over 20,000 flight hours. Subtask 12−21−00−910−004 D. Obey the safety precautions that follow when you clean the external surfaces of the aircraft: AIRCRAFT MAINTENANCE MANUAL MASTER EFFECTIVITY: See First Page of TR# 12−141 12−21−00 Page 3 … When you choose JETechnology Solutions, Inc. to supply your aircraft equipment, you get ground support equipment that’s fully compliant with OSHA standards. Relevant subject matters for category B3 are defined in module 7B. Jerome Lederer Flight Safety Foundation. Employers should: Take steps to help prevent the spread of COVID-19 if an employee is sick. If a magneto ground wire is broken, simply nudging a prop can cause it to suddenly swing into action, injuring anyone or anything in its path. fire safety measures to be observed by airport operators and tenants so that a high standard of fire safety can be maintained at key buildings of Singapore Changi and Seletar Airports. Watch and communicate with the aircraft operator to avoid caught/crush accidents (getting run over by a tire or colliding with a wing or tail). Working several days in a row, even with proper breaks within the workday can take a mental and physical toll. Coupled with long or strenuous maintenance, this can lead to inefficient and unthorough work. Fatigue and Sleepiness: Irregular hours of work can mean your mechanics may not get all the sleep they need. The modern jet engine creates a low-pressure area in front of the engine inlet that causes any loose object to be sucked into the engine. My dad noticed that his aircraft’s engine is starting to deteriorate and overheat, which is why he’s thinking of hiring a repair service. However, maintenance personnel must watch for their own safety and also of other colleagues working around them. Lives depend on the work your maintenance technicians do, which means they need the proper tools, equipment and a bulletproof maintenance plan. Additionally, frequent employee safety training is the best way to educate your crew and keep them vigilant. We’ve worked with many different industries and aviation sectors, and we know how to make a ground support solution that’s perfect for your unique needs. You should also follow your company policy and the requirements of the National Aviation Authority. And besides equipping them with the right tools and equipment, there are some steps you can take to maximize their health and safety. 7.2 Workshop Practices From clearly marked eyewash units and first aid kits to fire suppression equipment and emergency exits, you must be ready to respond to accidents when they happen. You’ve probably seen a training film or two with images of hands missing fingers due to technicians not removing wedding rings before working on aircraft. It’s easy for seasoned mechanics to forego standard safety protection because of their comfort and extensive experience on the job. Provide working platforms with suitable edge protection. Be Prepared for Aircraft Maintenance Safety. Working overtime is necessary sometimes, but it should be kept to a minimum if possible. The first, obvious precaution, is the identification of the type of fuel in the fuel tanker (or bowser), ensuring it is of the type and grade required for the aircraft. A brief consideration of some of the general safety precautions is given here. Also, remember that the use of safety flags and other caution signage is a great way to promote safety when your technicians might otherwise be getting complacent working in a familiar space. When moving large, bulky aircraft parts and materials, use assistive devices or get help to make the lift safe. If you only need task-specific tools occasionally, you may be able to rent them to avoid purchasing and storing them when they’re not in use. [Maintenance] errors. Distraction from stress can be dangerous if a technician isn’t paying attention to a detailed maintenance operation. It’s much easier to make mistakes when you are sleep deprived or when your mind is unable to focus on the task at hand. SAFETY PRECAUTIONS –AIRCRAFT AND WORKSHOP Good housekeeping in hangars, shops, and on the flight line is essential to safety and efficient maintenance. Many instances of fuel spillage… Actively encourage sick employees to stay home. For personal safety and for protection of valuable assets, everyone needs easy access to fire prevention tools. Maintenance technicians should always follow approved data and procedures when performing any maintenance operation. Well, I agree with you that he must follow the material safety data sheet because this will prevent him from getting harm. The best way to avoid accidents and ensure quality aircraft maintenance is to plan. The best way to avoid accidents and ensure quality aircraft maintenance is to plan. A. No can assume that pilot mind and activities during the taxiing of aircraft.